16-645 E3B ENGINE EQUIPPED Parts List

 

 

 

1- 16-645E3B ENGINE

 

 

Reference

Description

1

 CRANKCASE AND OIL PAN ASSEMBLY

 2

 HANDHOLE COVER AND CYLINDER TEST VALVE

3

 POWER ASSEMBLY

 4

 FUEL INJECTOR

 5

 ROCKER ARMS AND INJECTOR LINKAGE (not shown)

6

 CRANKSHAFT AND BOLT-ON EQUIPMENT

 7

 STARTER MOTOR

 8

 CAMSHAFT EQUIPMENT

 9

 LUBE OIL SYSTEM AND PUMPS

 10

 COOLING SYSTEM AND PUMPS

 11

 FUEL PIPING AND FILTER

 12

 CYLINDER HEAD COVERS AND SUPPORT FRAMES

 13

 ACCESSORY DRIVE HOUSING

 14

 ENGINE PRESSURE DETECTOR (not shown)

 15

 AUXILIARY GENERATOR DRIVE (not shown)

 16

 GOVERNOR DRIVE EQUIPMENT

17

 EXHAUST CHAMBER AND HEAT SHIELD

18

 TURBOCHARGER

 

 

 

 

0- ENGINECROSS-SECTION 

 

 

Ref.

Part Number

QTY

 Description

1-1

6990961

1

ENGINE EQUIPPED .. 16-645E3B

-1

9319505

32

ARM ASSEMBLY .. Rocker - Exhaust valve

-2

8085260

32

BRIDGE ASSEMBLY .. Exhaust valve - Utex No. 8361504

-3

8068791

32

SPRING .. Bridge

-4

9319735

64

VALV.. Exhaust - Inconel

-5

9556060

16

HEAD ASSEMBLY .. Cylinder - Diamond6

-6

9523619

16

PISTON .. Bare - Engine - Standard diameter

-7

8135330

16

WASHER .. Thrust - Piston carrier

-8

40039258

16

CARRIER .. Piston - Utex No. 40077230

-9

40078951

16

PIN .. Piston - Rocking

-10

9318833

16

LINER ASSEMBLY .. Cylinder

-11

9544257

8

ROD .. Connecting - Blade

-12

8346155

4

TUBE .. Breather

-13

9314870

31

COVER ASSEMBLY .. Handhole

-13

9314869

1

COVER ASSEMBLY .. Handhole - Starter motor location

-14

8441949

1

MANIFOLD ASSEMBLY .. Water - Right bank

-15

8032693

2

TUBE .. Piston cooling manifold

-16

9549578

16

TUBE ASSEMBLY .. Piston cooling

-17

8468174

1

GAUGE .. Oil level - Dipstick - Standard capacity pan

-18

8034708

1

CRANKSHAFT .. Engine

-19

8476509

7

CAP .. Main bearing - Location1, 2, 3, 4, 7, 8 and 9

-19

8476507

2

CAP .. Main bearing - Location 5 and 6

-19

8476510

1

CAP .. Main bearing - Location 10

-20

REF

10

BEARING .. Main - Upper (not shown)

-20

REF

10

BEARING .. Main - Lower (not shown)

-21

40060841

8

ROD ASSEMBLY .. Connecting - Fork - Utex No. 40074212

-22

9541517

10

TUBE .. Lube oil - Crankshaft and main bearings

-23

8441950

1

MANIFOLD ASSEMBLY .. Water - Left bank

-24

9093027

16

TUBE ASSEMBLY .. Water inlet

-25

9085894

40

BOLT .. Crab - Cylinderhead - 1-3/4-12 x 15-5/8

-26

5229250

16

INJECTOR ASSEMBLY .. Fuel - Utex No. 8478055

-27

8305892

16

LINK ASSEMBLY .. Injector

-28

8048880

16

VALVE ASSEMBLY .. Cylinder test

-29

40017341

16

SEAL .. O-ring - Valvenut - Cylinder test

-30

8196856

1

SHAFT ASSEMBLY .. Injector control - Left bank

-31

8163891

1

MANIFOLD ASSEMBLY .. Fuel line - Left bank

-32

8320750

1

CAMSHAFT ASSEMBLY .. Pawl - Left bank

-33

9319504

16

ARM ASSEMBLY .. Rocker - Injector 

-34

8419910

1

CAMSHAFT ASSEMBLY .. Engine - Left bank

-35

8487945

4

COVER ASSEMBLY .. Cylinder head

 

 

 

 

1- CRANKCASE AND OIL PAN ASSEMBLY

  

 

REF

Part Number

QTY

Description

-1

REF

1

CRANKCASE ASSEMBLY ..  Includes oil pan - The part number will be assigned upon customer request

-2

9085894

40

BOLT ..  Crab - For crab plates and nuts

-3

8133575

20

BRACKET ..  Crab bolt

-4

8348556

20

BOLT ..  Hex head 3/8-24 x 3

-5

8089200

20

NUT ..  Spline 3/8-24

-6

9541517

10

TUBE ..  Lube oil - Crankshaft and main bearings

-7

8268641

16

INSERT ..  Lower liner

-8

8346155

4

TUBE ..  Breather

-9

9311575

1

BASE ..  Anchor shackle - Bolts to crankcase and camshaft drive housing (not shown)

-10

8271449

32

STUD ..  Main bearing cap

-11

8473541

4

STUD ..  Main bearing cap - Ground ends (not shown)

-12

8213064

36

NUT ..  Slotted head 1-1/4-12 - Special - Main bearing stud - Upper

-13

186266

4

BOLT ..  Hex head 1/4-20x3-1/4 - Retainer mounting (not shown)

-14

8213347

2

RETAINER ..  Center main bearing stud (not shown)

-15

8035130

4

NUT ..  Hex lock 1/4-20

-16

8408684

36

NUT ..  Slotted head 1-1/4-12 - Special - Main bearing stud - Lower

-17

8412532

36

WASHER ..  Special - Lower main bearing stud nut

-18

REF

10

CAP ..  Main bearing

-19

8433263

2

SLEEVE ..  Water manifold (not shown)

-20

8290819

1

NAMEPLATE ..  Injector timing (not shown)

-21

193933

4

RIVET ..  Flathead 3/32x1/2 (not shown)

-22

8032693

2

TUBE ..  Piston cooling manifold - Drill at assembly

-23

8140865

16

BRACKET ..  Piston cooling manifold - Onepiece - Not drilled or tapped

-24

8187010

2

SEAL ..  O-ring - Crankcase to oil pan

-25

272511

34

BOLT ..  Hex head 1-14x2-3/4 - Crankcase to oil pan (not shown)

-26

272512

4

BOLT ..  Hex head 1-14x9 - Crankcase to oil pan (not shown)

-27

131019

38

WASHER ..  Flat 1 inch (not shown)

-28

8032724

38

NUT ..  Hex lock 1-14 (not shown)

-29

8054189

4

DOWEL ..  Tapered and threaded 0.706 dia. x 1/2-20 x 2 inches (not shown)

-29

8126991

4

DOWEL ..  Tapered and threaded - 0.716 dia. (not shown) (Optional)

-29

8126992

4

DOWEL ..  Tapered and threaded - 0.736 dia. (not shown) (Optional)

-30

103343

4

WASHER ..  Flat 1/2 (not shown)

-31

8032719

4

NUT ..  Hex lock 1/2-20 (not shown)

-32

REF

1

OIL PAN ASSEMBLY ..  Engine - Not serviceable as a separate assembly - Available as Crankcase and Oil Pan Assembly, Ref.No.1

-33

8081234

21

NUT ..  Spline 1/2-20

-34

103879

1

PLUG ..  Pipe 3/8MPT

-35

106643

2

PLUG ..  Pipe 1-1/2MPT

-36

8198078

2

SEAL ..  O-ring - Airboxdrain

-37

9315261

1

TUBE ..  Airbox drain

-38

9315262

1

TUBE ..  Airbox drain

-39

8477713

1

TUBE ..  Oil suction

-40

8468174

1

GAUGE ..  Oil level - Dipstick - Standard capacity pan (not shown)

-41

8071849

1

SEAL ..  Felt - Oil level gauge (not shown)

-42

8364299

1

FLANGE ..  Airbox drain - 3/4FPT

-43

8356239

1

GASKET ..  Airbox drain flange mounting

-44

181429

4

BOLT ..  Hex head 1/2-20 x 1-1/4

-45

6101229

4

WASHER ..  Flat 1/2

 

 

 

 

2- ANCHOR SHACKLE BASE APPLICATION

 

 

 REF

Part Number

 QTY

                                                             Description

 

    9311575

    1

BASE .. Anchor shackle - Bolts to crankcase and camshaft drive housing

   -2

    9096320

    4

BOLT .. 12 point 1-14 x 4-1/2

   -3

    426447

    8

BOLT .. Hex head 5/8-11 x 1-1/4

   -4

    6101233

    8

WASHER .. Flat 5/8

   -5

    8344365

    1

BASE ..Anchor shackle - Removed after engine installation

   -6

    9096428

    4

BOLT .. 12 point 1-14 x 2

   -7

    8307731

   AR

LUBRICANT .. Thread - 70 pounds - Not available from EMD (not shown)

 

 

 

 

3- HANDHOLE COVER AND CYLINDER TEST VALVE

 

 

REF   Part Number  QTY  Description
  9314870   COVER ASSEMBLY .. Handhole
-2  8262322   HANDWHEELASSEMBLY .. Cover - Includes stem
-3  8247063   GASKET .. Handwheel - Nylon
-4  9314871   COVER .. Handhole
-5  273337   PIN .. Retaining - 1/8 diameter * 5/8 inch long
-6  9314872   CROSS BAR ASSEMBLY .. Cover
-7   8262316  PIN .. Cross bar to handwheel stem
-8   9314869  COVER ASSEMBLY .. Handhole - Starter motor location
-9  8391429   BOLT ASSEMBLY .. Includes washer
-10 8247063 1  GASKET .. Handwheel - Nylon
-11 9314871 1  COVER .. Handhole
-12 273337 1  PIN .. Retaining - 1/8 diameter * 5/8 inch long
-13 9314872 1  CROSSBAR ASSEMBLY .. Cover
-14 8262316 1  PIN .. Crossbar to handwheel stem
-15 8291349 1  GASKET .. Handhole cover

 

Shown quantities in the above table are per handhole cover. Please notice that each cylinder has 2 inspection covers.

 

 

 

 

4- CYLINDER TEST VALVE

 

 

REF 

 Part Number

 QTY

 Description

 

8048880

1

VALVE ASSEMBLY .. Cylindertest

-2

8024846

1

VALVE .. Needle

-3

8048883

1

BODY .. Valve

-4

40017341

1

SEAL .. Valve nut

-5

40036607

AR

KIT .. Cylinder test valve (not shown)

-6

8024846

1

VALVE .. Needle

-7

8048883

1

BODY .. Valve

-8

40017341

1

SEAL .. Valve nut

Quantities are shown as per each valve.

 

 

 

 

5- POWER ASSEMBLY

 

 

Ref 

 Part Number

 QTY

 Description

 

9527319

8

POWERPACK .. Blade rod - Packed in expendable container

-2

9527317

8

POWERPACK .. Fork rod - Packed in expendable container

-3

9556060

16

HEAD ASSEMBLY .. Cylinder - Diamond6 

-4

9090233

16

LINER ASSEMBLY .. Cylinder 

-5

9544257

8

ROD .. Connecting - Blade

-6

40060841

8

ROD ASSEMBLY .. Connecting - Fork

-7

9523619

16

PISTON .. Bare-Standard diameter (not shown)

-8

9583683

16

KIT .. Gasket - Powerpack installation (not shown)

 

 

 

 

6- CYLINDER HEAD and LINER

  

 

 Ref 

 P/Number 

 QTY

 Description

 

9556060

1

HEAD ASSEMBLY .. Cylinder - Diamond6

-2

40021328

1

HEAD .. Cylinder - Less valves

-3

8028097

1

SUPPORT .. Injector crab

-4

8035930

2

STUD .. 1-8 x 1-14 x 7-3/4  -Rocker arm shaft 80799220.002-80799230.004 O.S. (Optional)

             80799240.015 - 81152420.017 O.S. (Optional)

             81152430.019 O.S.(Optional)

-5

8028701

1

STUD .. 5/8 - 11 x 5/8 - 18 x 4-15/16 - Injector crab

-6

8028366

4

DOWEL .. Valve pin - 3/8 x 7/8 inches

-7

8310840

4

GUIDE .. Exhaust valve

-8

9319735

4

VALV.. Exhaust - Inconel

-9

8068791

4

SPRING .. Exhaust valve

-10

8383293

8

LOCK .. Valve seat - Half

-11

8081795

4

SEAT .. Valve spring

-12

9318831

1

LINER ASSEMBLY .. Cylinder

-13

8348964

1

DEFLECTOR .. Tube - Water

-14

8411641

7

STUD .. 3/4 - 10 x 3/4-16 x 10-3/4 84116420.002 - 84116430.004 O.S.(Optional)

84139160.015 - 84139170.017 O.S.(Optional) 84139180.019 O.S. (Optional)

-15

8411644

1

STUD .. Pilot 3/4 - 10 x 3/4-16 x 10-3/4 95478470.002 - 95478480.004

O.S. (Optional) 95478490.015 - 95478500.017 O.S. (Optional) 95478510.019

O.S. (Optional)

-16

9581924

1

RING .. Cylinderhead seat - Viton seal

-17

8476400

1

GASKET .. Head to liner - With integrated grommet seals

-18

8392118

1

KIT .. Seal - Water - Consists of (12) heat dam insulators (12) grommet type seals - To be applied as an assembly - Not required with 8476400 gasket

-19

9092979

1

CRAB .. Fuel injector

-20

8044832

1

WASHER .. Spherical 5/8

-21

103030

1

NUT .. Spherical 5/8-18

-22

8414444

1

ELBOW .. Water outlet

-23

217911

2

SCREW .. Sockethead3/8-16x7/8

-24

9317972

2

SEAL .. O-ring - Water outlet elbow to the crankcase

-25

8305815

1

SEAL .. O-ring - Water outlet elbow to the cylinder head

-26

8425724

AR

GREASE .. Silicon-Water tube seal-5.3 ounce tube (not shown)

-27

8427111

1

KIT .. Gasket - Cylinderhead - (not shown-Optional)

-27

8479836

1

KIT .. Gasket - Cylinderhead - (not shown-Optional)

-28

8060089

8

NUT .. Hex lock 3/4-16

-29

8140912

8

WASHER .. Special 3/4

-30

9316850

2

SEAL .. O-ring - Liner

-31

8305815

1

SEAL .. O-ring - Water inlet tube to the liner

-32

40048968

1

GASKET .. Piston cooling tube to lube oil manifold (not shown)

-33

40040025

1

GASKET .. Water inlet tube to water manifold (not shown)

-34

9320844

1

KIT .. Liner installation (not shown)

-35

8494711

AR

COMPOUND .. Thread sealing - Liner stud - 250cc bottle - Not available from EMD (not shown)

 

 

 

 

7- CONNECTING ROD, CARRIER, BEARINGS, and PISTON PIN 

 

  

 Ref

 P/Number

QTY 

 Description

 

40060841

8

ROD ASSEMBLY .. Connecting - Fork - Includes basket - Utex No. 40074212

-2

8127868

32

BOLT ASSEMBLY .. Hex head 5/8-18 x 1-3/4 - Includes washer

-3

40043600

16

DOWEL .. 0.500 x 3/4 - Upper bearing 81888330.001 - 81888340.002

O.S. (Optional) 84307070.004 - 84307080.006 O.S. (Optional) 84307090.008 - 

81888350.010 O.S. (Optional) 83853740.020 - 83853750.040 O.S. (Optional)

-4

8031947

8

DOWEL .. 0.3125 x 13/16 - Basket to rod

-5

8029147

8

DOWEL .. 0.3125 x 9/16 - Bearing locating

-6

8259128

24

BOLT .. Hex head 1/2-20 x 2-3/4

-7

8487883

24

NUT .. Hex lock 1/2-20

-8

8260114

48

WASHER .. Special 1/2

-9

9544257

8

ROD .. Connecting - Blade - Utex No. 9569742

-10

8354118

8

BEARING .. Connecting rod - Upper 83541190.031 - 83541200.062 U.S. (Optional)

-11

8136114

8

BEARING .. Connecting rod - Lower 81378070.031 - 81378080.062 U.S. (Optional)

-12

40039258

16

CARRIER .. Piston - Utex No. 40077230

-13

8442226

16

BEARING .. Insert

-14

40078951

16

PIN .. Piston - Rocking

-15

8159340

32

BOLT ASSEMBLY .. Hex head - Includes spacer

-16

8135330

16

WASHER .. Thrust

-17

8059699

16

RING .. Snap

-18

40039257

32

RETAINER .. Bearing

-19

40039256

32

BOLT .. Hex head 1/4-20 x 1/2 - Special locking

-20

8409745

8

KIT .. Hardware - Fork rod - Contains (4) Ref. No. 2,(3) Ref. No. 6 (3) Ref. No. 7 and (6) Ref. No. 8 (not shown)

 

 

 

 

8- PISTON and RINGS

 

 

 Ref

 Part Number

 QTY 

 Description

 

   9533162

   1

PISTON ASSEMBLY .. Engine - Includes ring

  -1

   9523619

   1

PISTON .. Bare - Standard

  -1

   8323296

   1

RING SET .. Standard diameter

  -2

   9323293

   1

RING .. Compression -Barrel face - Ductile iron - Thick chrome-plated sides - S.S.C. -

0.190 thick - No.1 groove

  -3

   8388418

   2

RING .. Compression - Ferrox filled - Ductile iron - I.S.C. - 0.186 thick - No. 2 and No. 3 groove

  -4

   8347100

   2

RING .. Compression - Tapered faced - Ferrox filled - Ductile iron - I.S.C. - 0.186 thick - No. 4 groove

  -5

   8347103

   1

RING .. Oil-control - Double hooks crapper - No. 5 groove

  -6

   8464953

   1

RING .. Oil-control - Spring-loaded - Slotted lower land - No.6 groove

 

 

 

 

9- CYLINDER HEAD CRABS

 

 

 Ref

 Part Number 

 QTY 

Description 

 

40028824

12

CRAB .. Cylinderhead - Intermediate

-2

9523067

8

CRAB .. Cylinder head-End

-3

8133575

20

BRACKET .. Crab bolt

-4

9085894

40

BOLT .. Crab

-5

9571494

40

NUT .. Crab bolt

-6

9319172

40

WASHER .. Special

-7

8348556

20

BOLT .. Hex head 3/8 - 24 x 3

-8

8089200

20

NUT .. Spline 3/8-24

 

 

 

 

10- EXHAUST VALVE BRIDGE, ROCKER ARMS, AND OIL LINES

  

 

 Ref

 Part Number

 QTY

 Description

 

8085260

2

BRIDGE ASSEMBLY .. Exhaust valve - Utex No. 8361504

-2

8054088

2

BRIDGE .. Exhaust valve

-3

8068791

2

SPRING .. Valve bridge

-4

8028126

2

SEAT .. Spring

-5

8028136

2

RING .. Locking

-6

8052307

2

BUTTON .. Valve bridge

-7

8085254

4

ADJUSTER ASSEMBLY .. Hydraulic - Valve bridge

 

 

 

 

11- EXHAUST VALVE ROCKER ARM

 

 

 Ref

 Part Number

QTY

 Description

 

   

ARM ASSEMBLY .. Rocker - Exhaust valve

-2

8328695

2

ARM .. Rocker - Exhaust valve

-3

9571921

2

BUSHING .. Arm

-4

141126

2

PIN .. Dowel 5/32 x 1/4

-5

8146111

2

PIN .. Cam follower

-6

442919

2

PIN .. Groove 1/8 x 7/8

-7

8135970

2

RACE .. Inner

-8

9319503

2

ROLLER ASSEMBLY .. Cam follower

-9

8135971

2

BUSHING .. Roller

-10

8052327

2

SCREW .. Adjusting

-11

8028723

2

NUT .. Hex jam 5/8 - 18

-12

9319504

1

ARM ASSEMBLY .. Rocker - Injector

-13

8456127

1

ARM .. Rocker - Injector

-14

9571921

1

BUSHING .. Arm

-15

141126

1

PIN .. Dowel 15/32 x 1/4

-16

8146111

1

PIN .. Cam follower

-17

442919

1

PIN .. Groove 1/8 x 7/8

-18

9563714

1

RACE .. Inner

-19

9319503

1

ROLLER ASSEMBLY .. Cam follower

-20

8135971

1

BUSHING .. Roller

-21

8052327

1

SCREW .. Adjusting

-22

8028723

1

NUT .. Hex jam 5/8 - 18

-23

8031925

1

SPRING .. Button retaining

-24

8052307

1

BUTTON .. Injector

-25

8085260

2

BRIDGE ASSEMBLY .. Exhaust valve - Utex No. 8361504

-26

8028460

1

SHAFT .. Rocker arm

-27

9090607

2

SUPPORT .. Shaft

-28

9090608

2

CAP .. Support

-29

8487866

2

NUT .. Hex 1-14

-30

8421965

2

WASHER .. Special

-31

8307731

AR

LUBRICANT .. Thread - 70 pounds - Not available from EMD (not shown)

-32

8039842

1

LINE ASSEMBLY .. Lube oil

-33

8029167

2

GASKET .. Lube oil line

-34

181311

2

BOLT .. Hex head 1/4-28 x 5/8 - Oil line to rocker arm shaft

-35

179795

2

BOLT .. Hex head 1/4-20 x 3/4 - Oil line to camshaft bearing

-36

103319

4

WASHER .. Lock 1/4

 

 

 

 

12- INJECTOR CONTROL LINKAGE

 

 

 Ref

 Part Number

 QTY

 Description

 

8196855

1

SHAFT ASSEMBLY .. Injector control - Left bank

-2

8196856

1

SHAFT ASSEMBLY .. Injector control - Right bank (not shown)

-3

8360051

16

LEVER .. Injector control shaft

-4

8443643

16

BEARING AND SUPPORT ASSEMBLY .. Injector control

-5

8443644

32

BUSHING .. Support

-6

181379

16

BOLT .. Hex head 3/8-24 x 2 - Lever mounting

-7

8032717

16

NUT .. Hex lock 3/8-24

-8

9411615

16

PIN .. Spring 7/32 x 1-1/2 inches long - Lever to shaft (not shown)

-9

181381

32

BOLT .. Hex head 3/8-24 x 2-1/2

-10

6101225

32

WASHER .. Flat 3/8

-11

8451755

2

BRACKET ASSEMBLY .. Injector support

-12

40036564

2

BEARING .. Ball

-13

8054053

2

RING .. Snap - Bearing retaining

-14

8061581

AR

SHIM .. Bearing to bracket - 0.015 thick

-15

8054047

2

SPACER .. Control lever - 5/32

-16

181428

8

BOLT .. Hex head 1/2-20 x 1-1/8

-17

6101229

8

WASHER .. Flat 1/2

-18

8070619

2

RETAINER ASSEMBLY .. Oil seal

-19

8028752

2

SEAL .. Oil

-20

40039280

2

GASKET .. Retainer

-21

181313

10

BOLT .. Hex head 1/4-28 x 3/4 - Retainer mounting

-22

9414320

10

WASHER .. Flat 1/4

-23

8028103

16

PIN .. Clevis - Control lever to adjusting link

-24

148147

16

RETAINER .. Clevis pin - Spring type

-25

8070027

16

LINK ASSEMBLY .. Adjusting - Injector control

 

 

 

 

13- TWO PIECES CONTROL SHAFT KITS

 

As a service option to the one-piece injector control shafts shown on the previous page, two-piece control shaft kits are available for 16-cylinder engines. These kits eliminate the need for removal of the cylinder head cover support frames when replacement is required.

 

Ref

Part Number

 QTY

 Description

 

9084412

1

KIT .. Control shaft - Left bank - Service option for 8196855 Shaft Assembly

-2

9084413

1

SHAFT ASSEMBLY .. Left bank - Rear

-3

8360051

4

LEVER .. Injector control shaft

-4

8443643

4

BEARING AND SUPPORT ASSEMBLY .. Injector - Includes bushings

-5

181379

4

BOLT .. Hex head 3/8-24 x 2 - Lever mounting

-6

8032717

4

NUT .. Hex lock 3/8-24

-7

9411615

4

PIN .. Spring 7/32 x 1-1/2 inches long

-7

9084414

1

SHAFT ASSEMBLY .. Left bank - Front

-8

8360051

4

LEVER .. Injector control shaft

-9

8443643

4

BEARING AND SUPPORT ASSEMBLY .. Injector - Includes bushings

-10

181379

4

BOLT .. Hex head 3/8-24 x 2 - Lever mounting

-11

8032717

4

NUT .. Hex lock 3/8-24

-12

9411615

4

PIN .. Spring 7/32 x 1-1/2 inches long

-13

181379

2

BOLT .. Hex head 3/8-24 x 2 - Front shaft to rear shaft connecting

-14

8032717

2

NUT .. Hex lock 3/8-24

-15

9084409

1

KIT .. Control shaft - Right bank - Service option for 8196856 Shaft Assembly

-16

9084410

1

SHAFT ASSEMBLY .. Right bank - Rear

-17

8360051

4

LEVER .. Injector control shaft

-18

8443643

4

BEARING AND SUPPORT ASSEMBLY .. Injector - Includes bushings

-19

181379

4

BOLT .. Hex head 3/8-24 x 2 - Lever mounting

-20

8032717

4

NUT .. Hex lock 3/8-24

-21

9411615

4

PIN .. Spring 7/32 x 1-1/2 inches long

-22

9084411

1

SHAFT ASSEMBLY .. Right bank - Front

-23

8360051

4

LEVER .. Injector control shaft

-24

8443643

4

BEARING AND SUPPORT ASSEMBLY .. Injector - Includes bushings

-25

181379

4

BOLT .. Hex head 3/8-24 x 2 - Lever mounting

-26

8032717

4

NUT .. Hex lock 3/8-24

-27

9411615

4

PIN .. Spring 7/32 x 1-1/2 inches long

-28

181379

2

BOLT .. Hex head 3/8-24 x 2 - Front shaft to rear shaft connecting

-29

8032717

2

NUT .. Hex lock 3/8-24

 

 

 

 

14- ADJUSTING LINK and INJECTOR CONTROL LEVER

  

 

 Ref

 Part Number

QTY

 Description

 

8070027

1

LINK ASSEMBLY .. Adjusting

-2

8069697

1

SHAFT .. Link

-3

8034849

1

COLLAR .. Adjusting

-4

8034846

1

NUT .. Collar

-5

8359417

1

LINK .. Adjusting

-6

148401

1

BEARING .. Needle

-7

8034847

1

WASHER .. Peenedtoshaft

-8

8028103

2

PIN .. Clevis1/4x1-1/8

-9

148147

2

RETAINER .. Spring clip

-10

9541016

1

BRACKET .. Control lever - Sintered metal

-11

179890

1

BOLT .. Hex head 1/2-13 x 2-1/4

-12

6101229

1

WASHER .. Flat 1/2

-13

9522625

2

LEVER ASSEMBLY .. Injector control

-14

148401

1

BEARING .. Needle - Link

-15

148402

1

BEARING .. Needle - Bracket

-16

8028098

1

PIN .. Clevis 1/2 x 1-3/32

-17

148151

1

RETAINER .. Spring clip

 QuantitiesshownareforoneCylinderHeadAssembly.

 

 

 

 

15- GOVERNOR CONTROL LINKAGE with MANUAL LAYSHAFT on LEFT BABK

 

 

 Ref

 Part Number

 QTY

 Description

 

8451739

1

LEVER ASSEMBLY .. Hand control - Injector control shaft  -Left bank

-2

40036565

1

BEARING .. Ball

-3

181377

1

BOLT .. Hex head 3/8-24 x 1-3/4 - Lever clamping

-4

6101225

1

WASHER .. Flat 3/8

-5

8451749

1

LEVER ASSEMBLY .. Injector control shaft - Right bank

-6

40036565

1

BEARING .. Ball

-7

181377

1

BOLT .. Hex head 3/8-24 x 1-3/4 - Lever clamping

-8

6101225

1

WASHER .. Flat 3/8

-9

103608

2

PIN .. Taper - No. 4 x 2 inches long

-10

8451755

2

BRACKET ASSEMBLY .. Support - Outer end bearing

-11

181428

8

BOLT .. Hex head 1/2-20 x 1-1/8 - Bracket to the crankcase

-12

6101229

8

WASHER .. Flat 1/2

-13

8451757

1

LINK ASSEMBLY .. Control - Left bank

-14

40036565

1

BEARING .. Ball

-15

8451756

1

LINK ASSEMBLY .. Control - Right bank

-16

40036565

1

BEARING .. Ball

-17

8080078

2

BOLT .. Hex head 5/16-24 x 17/32

-18

8194650

1

BOLT .. Hex head 5/16-24 x 2

-19

8032716

3

NUT .. Hex lock 5/16-24

-20

8054047

2

SPACER .. Control lever

-21

8215509

1

LEVER .. Governor to control rod

-22

181377

1

BOLT .. Hex head 3/8-24 x 1-3/4

-23

6101225

1

WASHER .. Flat 3/8

-24

124548

1

KEY .. Woodruff - No.8 (not shown)

 

 

 

 

16- CRANKSHAFT, MAIN BEARINGS and BEARING CAP 

 

 

 Ref

 Part Number

 QTY

 Description

 

8034708

1

CRANKSHAFT .. Engine - Standard two halves

-2

223784

6

BOLT .. Hex head 1-14 x 2-3/4 - Crankshaft connecting (not shown)

-3

8028006

2

COLLAR .. Thrust - Standard thickness - Consists of two halves 8081195 .. 0.015 O.S. - 8141702 .. 0.030 O.S.

-4

8455862

7

BEARING .. Main - Front and intermediate - Upper - Standard I.D. 8455863 .. 0.031 U.S. - 8455865 .. 0.093 U.S.

8455864 .. 0.062 U.S. - 8455866 .. 0.125 U.S.

-5

8455666

7

BEARING .. Main - Front and intermediate - Lower - Standard I.D. 8455683 .. 0.031 U.S. - 8455685 .. 0.093 U.S.

8455684 .. 0.062 U.S. - 8455686 .. 0.125 U.S.

-6

8455844

1

BEARING .. Main - Rear - Upper - Standard I.D. 8455845 .. 0.031 U.S. - 8455847 .. 0.093 U.S.

8455846 .. 0.062 U.S. - 8455848 .. 0.125 U.S.

-7

8455665

1

BEARING .. Main - Rear - Lower - Standard I.D. 8455679 .. 0.031 U.S. - 8455681 .. 0.093 U.S.

8455680 .. 0.062 U.S. - 8455682 .. 0.125 U.S.

-8

8455856

2

BEARING .. Main - Center - Upper - Standard I.D. 8455857 .. 0.031 U.S. - 8455859 .. 0.093 U.S.

8455858 .. 0.062 U.S. - 8455860 .. 0.125 U.S.

-9

8455668

2

BEARING .. Shell - Center - Lower - Standard I.D. 8455691 .. 0.031 U.S. - 8455693 .. 0.093 U.S.

8455692 .. 0.062 U.S.

 

Bearing caps have a rough bore and must be line-bored at assembly. For main bearing cap studs, nuts, and washers.

-10

8476509

7

CAP .. Main bearing - Location 1, 2, 3, 4, 7, 8 and 9

-11

8476507

2

CAP .. Main bearing - Location 5 and 6

-12

8476510

1

CAP .. Main bearing - Location 10

-13

8452186

1

KIT .. Main Bearing - Includes Ref. Nos. 4, 6 and 8

-14

8452210

1

KIT .. Main Bearing - Includes Ref. Nos. 5, 7 and 9

 

 

 

 

 17- GEAR DAMPER ASSEMBLY

 

 

 Ref

 Part Number

QTY

 Description

 

9323945

1

DAMPER ASSEMBLY .. Gear

-2

9323944

2

RING .. Damper outer

-3

9323943

1

RING .. Damper intermediate

-4

9323942

1

SPIDER .. Gear damper

-5

9338722

3

BOLT .. Hex head 5/8-11 x 2.938

-6

9319830

6

WASHER .. Flat 5/8

-7

102639

3

NUT .. Hex 5/8-11

-8

271615

9

BOLT .. Hex head 3/4-10 x 3

-9

9319829

18

WASHER .. Flat 3/4

-10

220081

9

NUT .. Hex 3/4-10

-11

8168822

AR

COATING .. 1 quart (not shown) - Used on all internal rubbing surfaces - No longer available from EMD

-12

223771

8

BOLT .. Hex head 7/8-14 x 3-1/4 - Damper mounting (not shown)

-13

8174659

8

WASHER .. Special 7/8 (not shown)

 

 

 

 

18- ACCESSORY DRIVE GEAR ASSEMBLY (IntegralShaft)

 

 

Ref

Part Number

 QTY

 Description

 

8365300

1

GEAR ASSEMBLY .. Accessory drive - Eight spring type

-2

8360839

1

GEAR .. Drive - Spur

-3

8141907

1

HUB .. Drivegear

-4

8360838

2

DISC .. Front and rear

-5

9091463

16

SEGMENT .. Spring

-6

8360837

8

SPRING .. Coil

-7

8031883

2

DOWEL .. Alignment - 0.876 diameter x 2-7/16 inches long 8082445 .. 0.005 O.S.

8082446 .. 0.010 O.S.

8052996 .. 0.015 O.S.

-8

223759

4

BOLT .. Hex head 3/4-16 x 3-3/4

-9

8140912

4

WASHER .. Hardened 3/4

-10

218197

4

NUT .. Hex 3/4-16 - Used to keep the assembly together during shipping

-11

8084763

1

SLINGER .. Oil

Quantities shown are for one Engine.

 

 

 

 

19- ACCESSORY DRIVE GEAR ASSEMBLY (Bolt-OnStubshaft)

  

 

Ref

Part Number

 QTY

Description

 

8485722

1

GEAR ASSEMBLY .. Accessory drive

-2

8360839

1

GEAR .. Drive - Spur

-3

8472990

1

HUB .. Accessory - Spur

-4

8481449

1

DISC .. Accessory drive gear - Outer

-5

8481450

1

DISC .. Accessory drive gear - Inner

-6

9091463

16

SEGMENT .. Spring

-7

8360837

8

SPRING .. Coil

-8

8459971

2

DOWEL .. 7/8 x 2 inches long 8459972 .. 0.05 O.S.

8459973 .. 0.010 O.S.

8459974 .. 0.015 O.S.

-9

9434217

6

BOLT .. Type C spine - 7/8-9 x 4 inches long

-10

8489072

6

WASHER .. Hard

-11

220082

6

NUT .. Hex 7/8-9 - Used in shipping only - (Not shown)

-12

8481417

1

SLINGER .. Oil

-13

9434218

4

BOLT .. Hex head 3/8-16 x 5/8 - Slinger to disc

-14

8481374

1

STUBSHAFT .. Tapered - Accessory drive coupling

 

NOTE: When applying 8481374 stubshaft as a repair to the tapered end of a standard crankshaft, the crankshaft must be re-worked and additional material should be purchased. Contact Purchase Agent for details.

-15

179881

2

BOLT .. Hex head 1/2-13 x 1 - Stubshaft to the crankshaft - (Not shown)

 

 

 

 

20- CRANKSHAFT COUPLINGS

 

 

Ref.

Part Number

 QTY

 Description

 

9552505

1

DISC .. Engine coupling

-2

8416930

1

GEAR .. Ring - Starter motor - Phosphate coated

-3

181370

3

BOLT .. Hex head 3/8-24 x 1-1/4 - Ring gear to disc

-4

103321

3

WASHER .. Lock 3/8

-5

8245294

6

BOLT .. Special square head 1-1/2-12 x 4-9/16 - 45° chamfer on one side - Mount coupling disc to the crankshaft

-6

8336210

2

WASHER .. Special 2-7/10 O.D. x 1-17/32 I.D.

-7

8334366

6

NUT .. Hex lock 1-1/2 x 12

-8

9551557

2

BRACKET .. Indicator - Generator alignment (not shown)

-9

9552506

1

DISC .. Coupling - Generator to the engine (not shown)

-10

8363312

12

BOLT .. Offset head - 1-1/4-12 x 4-1/16 - Couplingdisc(not shown)

-11

8360846

12

WASHER .. Special hardened - 1-9/32 I.D. x 2-7/16 O.D. x 3/8 inch thick (not shown)

-11

8360845

12

NUT .. Hex lock 1-1/4-12 (not shown)

-12

8034708

1

CRANKSHAFT .. Engine 

-13

8354872

1

INDICATOR .. Flywheel engine timing  -Pointer (not shown)

 

 

 

 

21- FRONT END ACCESSORY COUPLING

 

 

Ref.

Part Number

 QTY

 Description

 

8323180

1

COUPLING ASSEMBLY .. Accessory drive

-2

8234958

10

JOINT .. Center bonded - Rubber bushing

-3

8041658

1

COVER .. Accessory drive

-4

40048967

1

GASKET .. Accessory drive cover

-5

8041657

1

RETAINER .. Oil seal

-6

8055158

1

SEAL .. Accessory drive oil

-7

8029538

1

KEY .. Coupling

-8

8029555

1

WASHER .. Retaining

-9

8029567

1

BOLT .. Special hex head 1-1/4-12 x 2-3/4

-10

8029569

1

SPRING .. Lock

-11

181427

1

BOLT .. Hex head 1/2-20 x 1

-12

103323

1

WASHER .. Lock 1/2

-13

8028366

2

DOWEL .. Cover alignment

-14

8032719

8

NUT .. Hex lock 1/4-20

-15

6101229

8

WASHER .. Flat 1/2

-16

179839

6

BOLT .. Hex head 3/8-16 x 1

-17

6101225

6

WASHER .. Flat 3/8

-18

8084871

8

STUD .. 1/2-13-20 x 2-7/16 inches long

 

 

 

 

22- STARTER MOTOR APPLICATION

 

  

Ref Part Number QTY Description

 

10478829

2

MOTOR ASSEMBLY .. Starter

-2

8358874

1

BRACKET ASSEMBLY .. Motor mounting

-3

8354872

1

INDICATOR .. Flywheel timing

-4

179793

2

BOLT .. Hex head 1/4-20 x 5/8

-5

103319

2

WASHER .. Lock 1/4

-6

8249889

2

BOLT .. Hex head 3/4-16 x 2-5/8

-7

8140912

2

WASHER .. Special 3/4

-8

8060089

2

NUT .. Hex lock 3/4-16

-9

271585

6

BOLT .. Hex head 5/8-18 x 1-3/4

-10

103325

6

WASHER .. Lock 5/8

-11

271589

6

BOLT .. Hex head 5/8-18 x 2-1/4 - Motor mounting

-12

8032721

6

NUT .. Hex lock 5/8-18

 

 

 

 

World Part Supplier (#WPSupplier) provides spare parts for all kinds of locomotive engines.

We overhaul all types of 645 series engines in our factory.

We supply RTN (Rebuilt To New), RTO (Running Take Out) for our clients.

 

For more information, please do not hesitate to contact us through any means listed at https://wpsupplier.com/contact

 

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#Locomotive

#WPSupplier

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